Forex, Dibond or acrylic — which board for which sign?

Forex® (PVC foam board) for indoors and sheltered outdoor spots — light, economical, in 3, 5 and 10 mm. Dibond (aluminium composite) for anything that gets sun and rain — stays flat in heat and frost. Acrylic when the sign should have depth and gloss — clear, frosted or block-out white. All three are printed directly (UV, up to 1440 dpi), cut to size and supplied with drill holes, a shaped cut or milled letters on request.

The comparison

Forex®Dibond BudgetAcrylic
MaterialPVC foam board, white or black throughoutAluminium composite 3 mm, two aluminium skins on a PE coreCast PMMA — clear, frosted or block-out white
OutdoorsSheltered only: under a roof, in a passage — in full sun and rain the board can bowYes, weatherproof — does not rot, swell or bowSheltered outdoors; the first choice indoors
Thicknesses3 / 5 / 10 mm3 mm3 / 5 / 10 mm clear; 3 mm frosted and white
Largest board300 × 200 cm146 × 300 cm200 × 300 cm
WeightLightMediumHeavy
EdgesWhite (black on Black Forex®)Silver-black, aluminium visibleSawn; polished on request
SpecialEconomical, easy to drill and glueFlame-retardant; can be grooved and folded; anti-graffiti coating availableSecond-surface print for glass-like depth; white ink under colour
MountingAdhesive strips, screws, stand-offsScrews, stand-offs, rail system, strong tapeStand-offs (holes 15 mm from the edge), screws

Which thickness?

  • Forex® 3 mm: signs and panels fixed flat to a wall or door. 5 mm: free-hanging, carried around or larger than a metre. 10 mm: displays, milled letters, anything that must not flex.
  • Dibond 3 mm: one thickness that covers outdoor signs, company signs, wayfinding and advertising panels — the stiffness comes from the aluminium.
  • Acrylic 3 mm: signs up to about 60 cm and prints behind a glass-like surface. 5 mm: larger signs on stand-offs. 10 mm: solid panels, thick letters, counter displays.

Two special cases

Black Forex® is black all the way through — the cut edge stays black, without the white line a white board printed black shows at every edge. For dark signs, letters and backing panels.

Neon print puts fluorescent colours on Forex®, acrylic or recycled board — for indoors; in direct sun neon inks fade within months.

Products in this guide

Questions

Why is there a minimum per job ticket?

Every job ticket means a board on the machine, a set-up and a cut. That is why at least one square metre is charged per ticket — several small signs in one ticket share it.

Can a sign be printed on both sides?

Forex® and Dibond yes, one pass per side. Clear acrylic is printed from the back so the picture sits under the glass-like surface.

Which board for a practice sign beside the front door?

Outdoors without a roof: Dibond. In the hallway: Forex® 3 mm or — with stand-offs and depth — acrylic 5 mm.

How is a panel fixed to a wall?

With drilled holes and screws (stand-offs for a floating look), with tape or mounting adhesive on a smooth surface; Dibond and acrylic can also slide into rails.

Which panel is the lightest?

Forex — a 3 mm sheet weighs about a third of Dibond of the same size. Acrylic is on a par with Dibond and gets heavy quickly with thickness.

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